JOHNAN provides consistent service from 3D MID development and design to mass production.
JOHNAN supports in every step of the way - from idea/design phase to injection molding, patterning, plating, 3D SMT and mass production in any industry. We contribute to serve customers to any requirements and address the challenge related to3DMID.Please download the document to learn more.
1. What is 3D-MID
3D MID is a circuit molded device with circuitry, electrodes, and conductive patterns integrated on a 3D injection molded product which means Mechatronics Integrated Device. With 3D MID technology, electronic chips can be mounted not only on planar surfaces, but also on 3D locations and structures, which is expected to extend the manufacturing possibility.
3D MID Merits
Enhanced designability
3D MID can draw circuits on 3D structures and spherical surfaces, enabling the creation of smaller and thinner products, which significantly enhances designability.
Weight
3D MID can reduce the number of components due to the elimination of circuit boards and wirings, thus product lightweight can be achieved.
Cost-saving
The number of components are reduced due to the elimination of circuit boards and wirings, this will reduce costs for material and assembly man-hours.
Quality, Reliability and Safety
Electrical and mechanical junctions which cause quality defects and products' reliability is improved.
Accelerate time-to-market
As engineers do not need to be consider circuit board or patterning during design phase, 3D MID can reduce the overall time required.
2. Solutions
What can it be used for?
Some customers are surprised whether they can draw patterning on such a place.
Do you have no idea for manufacturing?
We support product development during idea phase.
3. Applications
3D MID has ever been used in various industrial fields such as:
■ Industry
Automotive
LED for lighting/
Door switch, etc.
Healthcare
Dental related, hearing aid,
endoscope, wearable
FA appliance
Automatic door sensor etc.
Consumer
AV equipment, Game,
Connector etc.
■ Devices
Automotive devices, Medical devices, Sensor devices, Opt devices, Antenna devices, Mechanical devices, etc.
Air conditioner Temperature sensor
Handle switch
Dental handpiece
Smart watch
4. Services
JOHNAN contributes to meet the needs of customers from development to mass production, delivering turn key solutions.
■ Specification
| Item | Specification |
|---|---|
| Pitch/Space | 0.1〜0.2/0.1〜0.2(mm） |
| Minimum thickness | 0〜0.1（mm） |
| Minimum through hole (T/H) | φ0.2(mm); aspect ratio:10(2 shot) |
| Plating | Soldering: Cu/Ni/Au=5/3/FLASH; Wire bonding: Cu/Ni/Au=8/10/0.3（μm） |
| Dimension accuracy | General tolerance ± 0.02 (mm) |
| Solder heat resistance | 270℃×30sec〜（LCP） |
| Plating adhesive strength | ≧0.8Kg /4mm2 |
* Scroll to see the whole table.
■Service scope
JOHNAN can provide one-stop solutions from 3D MID development, prototyping to mass production prototype and mass production. We will propose the most suitable manufacturing method according to your requirement. Please feel free to contact us.
From 3D MID development, prototype to mass production (concept, shape design, injection molding, plating, patterning, 3D mounting, mass production)
- ・ 3D MID body design (including shape design, injection molding, plating and patterning)
- ・ 3D MID development and prototype (concept, shape design, injection molding, plating, patterning and 3D mounting)
- ・ 3D MID prototype /mass production (including 3D mounting, mass production)
■ Prototype
3D printer
JOHNAN can delivers faster prototype according to your request. Even for a single prototype, we will carefully manufacture and deliver it quickly. We produce samples in a short lead time using 3D printers or simple prototypes.
■ Prototype/Mass production
3D mounter
We have 3D mounters to support your mass production securely.
(1)Our covered products
Development, Samples, Prototype for mass production, Mass-produced products (any industry)
(2)Minimum chip size for SMT
3D: 0402, 2D: 0201
■ Available chip size for SMT
We respond to your specific requirements flexibly.
| Plate configuration | 3D mounting | PCB (2D) for SMT |
|---|---|---|
| Chip size | Min. 0402 | Min. 0201 |
| Body height | ~8mm 8mm~28mm | - |
| Body size | (H1mm～8mm)：Max.L42mm x Max.W70mm (H8mm～28mm)：Max.L42mm x Max.W54mm | |
| Mounting accuracy | ±40μ | ±40μ |
| Pitch width | ±80μ | ±80μ |
| Remarks | A composite product that combined 3D mounted components with other components and boards | - |
* There may be cases other than those above. Please feel free to contact us.
Click an icon below for details.
5. Process
JOHNAN can provide an one-stop solution from 3D MID consulting, design, specification design, production, plating to 3D mounting. We can support 3D MID concept from sketch phase. Please contact us regardless of whether you need SMT or not.
6. 3D Surface-Mount Technology movie
The process of 3D MID by our mass production machine will be introduced in detail with the video below.
7. Advanced activities
As a leading provider of 3D MID technology, JOHNAN aggressively participates in various activities for the practice of society.
● Exhibition
● Lectures & Seminars
● Press & Articles
（source：Plastics News Europe）
● Brand new solution to 3DMID
